Disc Brushes
KULLEN disc brushes can be supplied with various fill configurations. For example with compressed face, with narrow or large fill collars, with fill array in particular forms, either with normal vertical bristle bundles or with inclined bundles to all directions. We supply core material according to your application purpose, for example cores made of plastic qualities PP, PA, PE, POM or PVC as well as of wood or different steel and metal types. On request of big quantities it is worth to use moulded plastic cores.
Fill material:
Core material:
Fill configuration:
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Natural hair:
- CHS (Chinese hog bristles)
- ROS (Horse hair, soft or medium)
- ROS-GU (Horse hair, hard)
- MAH (Mane hair)
- ZIE (Goat hair)
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Synthetic bristles:
- PP (Polypropylen)
- PAP (Special filament polypropylene based on PP)
- PBT (Polyester)
- PA 6.6 (Polyamide)
- PA 6.12 (Polyamide)
- KBL (Special bristle based on, very good alkaline and temperature resistance)
- HCB (Extremely heat and chemical resistant)
- PE (Polyethylene)
- CON (Electrically conductive, special filament)
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Wires:
- BES (Bessemer steel wire)
- PHB (Phosphor-bronze-wire (CuSn])
- MES (Brass-wire [CuZn])
- NSI (Nickel-silver-wire [CuNi])
- STD [Steel wire, natural hard]
- SUP (steel wire, tempered, straight)
- INOX (V2A stainless steel wire, acid resistant, crimped or straight)
- INOX (V4A stainless steel wire, acid resistant, crimped or straight)
- RFH (Special wire, corrosion-proof)
- TRD (Special wire, highly heat resistant)
- SSD (Steel wire)
- ASD (steel wire, tempered, extra hard and particularly tough)
- LIT (Brass-coated steel wire in cord construction)
- LTE (Brass-coated steel wire, single wire)
- AZD (Steel wire, tempered, hard and tough)
- FLA (Flat wire, tempered)
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Natural hair - CHS (Chinese hog bristles):
Chinese hog bristles, medium or hard, grey or black.back
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Natural hair - ZIE (Goat hair):
Goat hair, extremely soft, is known as a so-called ”fine hair“. KULLEN principally uses only firstclass quality.back
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Synthetic bristles - PP (Polypropylen):
Polypropylene, acid resistant, straight or crimped, colours on request, dia. 0.10 mm to 1.00 mm.back
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acid resistance at high temperatures,straight or crimped, colours on
request, dia. 0.15 mm to 1.00 mm.
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Synthetic bristles - PAP (Special filament polypropylene based on PP):
Special filament polypropylene based which gives longer live throughacid resistance at high temperatures,straight or crimped, colours on
request, dia. 0.15 mm to 1.00 mm.
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Synthetic bristles - PBT (Polyester):
Polyester, straight or crimped, colours on request, dia. 0.20 mm to 3.00 mm.back
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Synthetic bristles - PA 6.6 (Polyamide):
All polyamid qualities have strong recovery properties. PA 6.6 is the filament with the highest rigidity in dry application before PA 6.12 and PA 6. In case of wet use PA 6.12 ranks before PA 6.6 and PA 6 because of the lowest water absorption.back
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ranks before PA 6.6 and PA 6 because of the lowest water absorption.
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Synthetic bristles - PA 6.12 (Polyamide):
Polyamide, straight or crimped, colours on request. Diameter 0,08 - 3,00 mm. All polyamid qualities have strong recovery properties. In case of wet use PA 6.12ranks before PA 6.6 and PA 6 because of the lowest water absorption.
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Synthetic bristles - KBL (Special bristle based on, very good alkaline and temperature resistance):
Special bristle based on polyamide, very good alkaline resistance also at high temperatures, straight or crimped, colours on request, dia. 0.08 mm to 1.50 mm.back
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Synthetic bristles - HCB (Extremely heat and chemical resistant):
Extremely heat resistant (up to max. 200 °C) and chemical resistant special straight filament, colours on request, dia. 0.20 mm to 0.60 mm.back
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Synthetic bristles - PE (Polyethylene):
Polyethylene, straight or in x-cross-section, either flagged or normal, colours on request, dia. 0.80 mm to 1.00 mm.back
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Synthetic bristles - CON (Electrically conductive, special filament):
electrically conductive, special filament (up to 5 x10 kOhm/cm2) based on polyamide, straight, black,temperature resistant up to 100 °C, dia. 0.13 mm and 0,25 mm. For large quantities the following bristle-dia. are available to special order: 0.21 mm, 0.41 mm, 0.52 mm and 0.64 mm.back
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Wires - PHB (Phosphor-bronze-wire (CuSn]):
Phosphor-bronze-wire (CuSn), straight or crimped, dia. 0.05 mm to 0.50 mm.back
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Wires - MES (Brass-wire [CuZn]):
Brass wire (CuZn), straight or crimped, dia. 0.06 mm to 0.56 mm.back
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Wires - NSI (Nickel-silver-wire [CuNi]):
Nickel-silver-wire (CuNi), crimped, dia 0.06 mm to 0.25 mm.back
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Wires - STD [Steel wire, natural hard]:
Steel wire, natural hard, crimped, dia. 0.06 mm to 0.80 mm.back
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Wires - SUP (steel wire, tempered, straight):
steel wire, tempered, straight, dia. 0.30 mm to 1.20 mm.back
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Wires - INOX (V2A stainless steel wire, acid resistant, crimped or straight):
Stainless steel wire, acid resistant, crimped or straight, material no. 1.4301/1.4310 or 1.4401/1.4571, dia. 0.08 mm to 1.00 mm.back
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Wires - INOX (V4A stainless steel wire, acid resistant, crimped or straight):
Stainless steel wire, acid resistant, crimped or straight, material no. 1.4301/1.4310 or 1.4401/1.4571, dia. 0.08 mm to 1.00 mm.back
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Wires - RFH (Special wire, corrosion-proof):
Special wire, corrosion-proof, resistant against process steam up to 650 °C, straight or crimped, dia. 0.30 mm to 0.50 mm.back
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Wires - TRD (Special wire, highly heat resistant):
Special wire, highly heat resistant up to 1350 °C, crimped, dia. 0.30 mm to 0.50 mm.back
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Wires - SSD (Steel wire):
Steel wire, natural hard, extra hard, crimped, dia. 0.12 mm to 0,25 mm.back
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Wires - ASD (steel wire, tempered, extra hard and particularly tough):
Steel wire, tempered, extra hard and particularly tough, crimped, dia. 0.20 mm to 0.50 mm.back
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Wires - LIT (Brass-coated steel wire in cord construction):
Brass-coated steel wire in cord construction, springy and tough, crimped, dia. 0.15 mm to 0.38 mmback
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Wires - LTE (Brass-coated steel wire, single wire):
Brass-coated steel wire, single wire, springy, crimped, dia. 0.15 mm nto 0.38 mmback
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Wires - AZD (Steel wire, tempered, hard and tough):
Steel wire, tempered, hard and tough, straight, dia. 0.25 mm to 0.80 mm.back
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Wires - FLA (Flat wire, tempered):
Flat wire, tempered, straight, 1.10 mm x 0.25 mm to 3.30 mm x 0.75 mm (or on request)back
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Natural hair - CHS (Chinese hog bristles):
Chinese hog bristles, medium or hard, grey or black.back
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Natural hair - ZIE (Goat hair):
Goat hair, extremely soft, is known as a so-called ”fine hair“. KULLEN principally uses only firstclass quality.back
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Synthetic bristles - PP (Polypropylen):
Polypropylene, acid resistant, straight or crimped, colours on request, dia. 0.10 mm to 1.00 mm.back
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acid resistance at high temperatures,straight or crimped, colours on
request, dia. 0.15 mm to 1.00 mm.
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Synthetic bristles - PAP (Special filament polypropylene based on PP):
Special filament polypropylene based which gives longer live throughacid resistance at high temperatures,straight or crimped, colours on
request, dia. 0.15 mm to 1.00 mm.
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Synthetic bristles - PBT (Polyester):
Polyester, straight or crimped, colours on request, dia. 0.20 mm to 3.00 mm.back
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Synthetic bristles - PA 6.6 (Polyamide):
All polyamid qualities have strong recovery properties. PA 6.6 is the filament with the highest rigidity in dry application before PA 6.12 and PA 6. In case of wet use PA 6.12 ranks before PA 6.6 and PA 6 because of the lowest water absorption.back
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ranks before PA 6.6 and PA 6 because of the lowest water absorption.
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Synthetic bristles - PA 6.12 (Polyamide):
Polyamide, straight or crimped, colours on request. Diameter 0,08 - 3,00 mm. All polyamid qualities have strong recovery properties. In case of wet use PA 6.12ranks before PA 6.6 and PA 6 because of the lowest water absorption.
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Synthetic bristles - KBL (Special bristle based on, very good alkaline and temperature resistance):
Special bristle based on polyamide, very good alkaline resistance also at high temperatures, straight or crimped, colours on request, dia. 0.08 mm to 1.50 mm.back
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Synthetic bristles - HCB (Extremely heat and chemical resistant):
Extremely heat resistant (up to max. 200 °C) and chemical resistant special straight filament, colours on request, dia. 0.20 mm to 0.60 mm.back
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Synthetic bristles - PE (Polyethylene):
Polyethylene, straight or in x-cross-section, either flagged or normal, colours on request, dia. 0.80 mm to 1.00 mm.back
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Synthetic bristles - CON (Electrically conductive, special filament):
electrically conductive, special filament (up to 5 x10 kOhm/cm2) based on polyamide, straight, black,temperature resistant up to 100 °C, dia. 0.13 mm and 0,25 mm. For large quantities the following bristle-dia. are available to special order: 0.21 mm, 0.41 mm, 0.52 mm and 0.64 mm.back
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Wires - PHB (Phosphor-bronze-wire (CuSn]):
Phosphor-bronze-wire (CuSn), straight or crimped, dia. 0.05 mm to 0.50 mm.back
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Wires - MES (Brass-wire [CuZn]):
Brass wire (CuZn), straight or crimped, dia. 0.06 mm to 0.56 mm.back
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Wires - NSI (Nickel-silver-wire [CuNi]):
Nickel-silver-wire (CuNi), crimped, dia 0.06 mm to 0.25 mm.back
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Wires - STD [Steel wire, natural hard]:
Steel wire, natural hard, crimped, dia. 0.06 mm to 0.80 mm.back
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Wires - SUP (steel wire, tempered, straight):
steel wire, tempered, straight, dia. 0.30 mm to 1.20 mm.back
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Wires - INOX (V2A stainless steel wire, acid resistant, crimped or straight):
Stainless steel wire, acid resistant, crimped or straight, material no. 1.4301/1.4310 or 1.4401/1.4571, dia. 0.08 mm to 1.00 mm.back
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Wires - INOX (V4A stainless steel wire, acid resistant, crimped or straight):
Stainless steel wire, acid resistant, crimped or straight, material no. 1.4301/1.4310 or 1.4401/1.4571, dia. 0.08 mm to 1.00 mm.back
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Wires - RFH (Special wire, corrosion-proof):
Special wire, corrosion-proof, resistant against process steam up to 650 °C, straight or crimped, dia. 0.30 mm to 0.50 mm.back
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Wires - TRD (Special wire, highly heat resistant):
Special wire, highly heat resistant up to 1350 °C, crimped, dia. 0.30 mm to 0.50 mm.back
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Wires - SSD (Steel wire):
Steel wire, natural hard, extra hard, crimped, dia. 0.12 mm to 0,25 mm.back
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Wires - ASD (steel wire, tempered, extra hard and particularly tough):
Steel wire, tempered, extra hard and particularly tough, crimped, dia. 0.20 mm to 0.50 mm.back
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Wires - LIT (Brass-coated steel wire in cord construction):
Brass-coated steel wire in cord construction, springy and tough, crimped, dia. 0.15 mm to 0.38 mmback
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Wires - LTE (Brass-coated steel wire, single wire):
Brass-coated steel wire, single wire, springy, crimped, dia. 0.15 mm nto 0.38 mmback
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Wires - AZD (Steel wire, tempered, hard and tough):
Steel wire, tempered, hard and tough, straight, dia. 0.25 mm to 0.80 mm.back
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Wires - FLA (Flat wire, tempered):
Flat wire, tempered, straight, 1.10 mm x 0.25 mm to 3.30 mm x 0.75 mm (or on request)back
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Polypropylene - PP:
Polypropylene, spec. Weight 0.91 g/cm³, humidity on name 0.1%, food-genuinly, high firmness and very good acid resistance, applicable from 0°C to +110°C.back
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- PP-GF:
Polypropylene with glass fiber content up to 20%, spec. Weight approx. 1.05 g/cm³, humidity on name 0.1%, food-genuinly, high firmness and very good acid resistance, applicable from 0°C to +110°C.back
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Polyamide - PA 6:
Polypropylene with glass fiber content up to 20%, spec. Weight approx. 1.05 g/cm³, humidity on name 0.1%, food-genuinly, high firmness and very good acid resistance, applicable from 0°C to +110°C.back
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Polyamide - PA 6.6:
PP, spec. Weight 1.14 g/cm³, moisture absorption 7.5%, very high firmness, form-stably, good alkali resistance, applicable from -40°C to + 110°C.back
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Polyamide - PA 6-GF:
PP with glass fiber content up to 20%, spec. Weight > 1,14 g/cm³, depending upon glass fiber content (with 25% 1,30g/cm ³), moisture absorption 7.5%, very high firmness, form-stably, good alkali resistance, applicable from -40°C to + 110°C.back
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Polyethylene - PE:
PL, spec. Weight 0.95 g/cm³, good impact strength, very good acid and alkali resistance, applicable within the range of -50°C to + 70°C.back
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Polyoxymethylene - POM:
Polyoxymethylen, spec. Weight 1,42g/cm³, high firmness and tenacity, good acid and alkali resistance, applicable from -40°C to +100°C.back
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Polyvinyl chloride - PVC:
spec. Weight 1.38 g/cm³, high impact strength, good acid resistance, suitably for temperatures from -5°C to +60°C.back
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Compressed surface - EA1 (high compressed fill):
High compressed fill for even treatment of surfaces.back
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Compressed surface - EA2 (medium compressed fill):
Medium compressed fill for even treatment of surfaces.back
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Compressed surface - EA3 (low compressed fill):
Low density of fill for even surface treatment.back
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Natural hair - CHS (Chinese hog bristles):
Chinese hog bristles, medium or hard, grey or black.back
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Natural hair - ZIE (Goat hair):
Goat hair, extremely soft, is known as a so-called ”fine hair“. KULLEN principally uses only firstclass quality.back
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Synthetic bristles - PP (Polypropylen):
Polypropylene, acid resistant, straight or crimped, colours on request, dia. 0.10 mm to 1.00 mm.back
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acid resistance at high temperatures,straight or crimped, colours on
request, dia. 0.15 mm to 1.00 mm.
back
Synthetic bristles - PAP (Special filament polypropylene based on PP):
Special filament polypropylene based which gives longer live throughacid resistance at high temperatures,straight or crimped, colours on
request, dia. 0.15 mm to 1.00 mm.
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Synthetic bristles - PBT (Polyester):
Polyester, straight or crimped, colours on request, dia. 0.20 mm to 3.00 mm.back
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Synthetic bristles - PA 6.6 (Polyamide):
All polyamid qualities have strong recovery properties. PA 6.6 is the filament with the highest rigidity in dry application before PA 6.12 and PA 6. In case of wet use PA 6.12 ranks before PA 6.6 and PA 6 because of the lowest water absorption.back
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ranks before PA 6.6 and PA 6 because of the lowest water absorption.
back
Synthetic bristles - PA 6.12 (Polyamide):
Polyamide, straight or crimped, colours on request. Diameter 0,08 - 3,00 mm. All polyamid qualities have strong recovery properties. In case of wet use PA 6.12ranks before PA 6.6 and PA 6 because of the lowest water absorption.
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Synthetic bristles - KBL (Special bristle based on, very good alkaline and temperature resistance):
Special bristle based on polyamide, very good alkaline resistance also at high temperatures, straight or crimped, colours on request, dia. 0.08 mm to 1.50 mm.back
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Synthetic bristles - HCB (Extremely heat and chemical resistant):
Extremely heat resistant (up to max. 200 °C) and chemical resistant special straight filament, colours on request, dia. 0.20 mm to 0.60 mm.back
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Synthetic bristles - PE (Polyethylene):
Polyethylene, straight or in x-cross-section, either flagged or normal, colours on request, dia. 0.80 mm to 1.00 mm.back
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Synthetic bristles - CON (Electrically conductive, special filament):
electrically conductive, special filament (up to 5 x10 kOhm/cm2) based on polyamide, straight, black,temperature resistant up to 100 °C, dia. 0.13 mm and 0,25 mm. For large quantities the following bristle-dia. are available to special order: 0.21 mm, 0.41 mm, 0.52 mm and 0.64 mm.back
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Wires - PHB (Phosphor-bronze-wire (CuSn]):
Phosphor-bronze-wire (CuSn), straight or crimped, dia. 0.05 mm to 0.50 mm.back
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Wires - MES (Brass-wire [CuZn]):
Brass wire (CuZn), straight or crimped, dia. 0.06 mm to 0.56 mm.back
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Wires - NSI (Nickel-silver-wire [CuNi]):
Nickel-silver-wire (CuNi), crimped, dia 0.06 mm to 0.25 mm.back
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Wires - STD [Steel wire, natural hard]:
Steel wire, natural hard, crimped, dia. 0.06 mm to 0.80 mm.back
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Wires - SUP (steel wire, tempered, straight):
steel wire, tempered, straight, dia. 0.30 mm to 1.20 mm.back
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Wires - INOX (V2A stainless steel wire, acid resistant, crimped or straight):
Stainless steel wire, acid resistant, crimped or straight, material no. 1.4301/1.4310 or 1.4401/1.4571, dia. 0.08 mm to 1.00 mm.back
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Wires - INOX (V4A stainless steel wire, acid resistant, crimped or straight):
Stainless steel wire, acid resistant, crimped or straight, material no. 1.4301/1.4310 or 1.4401/1.4571, dia. 0.08 mm to 1.00 mm.back
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Wires - RFH (Special wire, corrosion-proof):
Special wire, corrosion-proof, resistant against process steam up to 650 °C, straight or crimped, dia. 0.30 mm to 0.50 mm.back
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Wires - TRD (Special wire, highly heat resistant):
Special wire, highly heat resistant up to 1350 °C, crimped, dia. 0.30 mm to 0.50 mm.back
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Wires - SSD (Steel wire):
Steel wire, natural hard, extra hard, crimped, dia. 0.12 mm to 0,25 mm.back
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Wires - ASD (steel wire, tempered, extra hard and particularly tough):
Steel wire, tempered, extra hard and particularly tough, crimped, dia. 0.20 mm to 0.50 mm.back
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Wires - LIT (Brass-coated steel wire in cord construction):
Brass-coated steel wire in cord construction, springy and tough, crimped, dia. 0.15 mm to 0.38 mmback
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Wires - LTE (Brass-coated steel wire, single wire):
Brass-coated steel wire, single wire, springy, crimped, dia. 0.15 mm nto 0.38 mmback
Applications for Disc Brushes
Automotive industry
- deburring of surfaces
- washing
Building material industry
- cleaning of forms
Wood-working industry
- grinding
Metal working industry
- deburring of edges
- deburring of surfaces
Machine industry
- deburring of surfaces
- deburring of edges
- washing
Industry generally
- deburring of surfaces
- deburring of edges
Find your contact person
Almost all fill material qualities can be used, e.g. natural hairs and bristles, plant fibres, synthetic filaments and wires.
We can supply disc brushes matched to your requirements with bore hole, thread or shaft for fitting in the machines.
Disc brushes
| Total-Ø AD min. - max. (mm) | Core thickness KST min. (mm) | Trim height BH min. - max. (mm) | ||
|---|---|---|---|---|
| 8 - 600 | 6 | 8 - 200 | DXF | enquiry |
KULLEN GmbH & Co. KG
Am Heilbrunnen 83
D-72766 Reutlingen
Tel.: +49 (0)7121/142-0
Fax: +49 (0)7121/142-260
E-Mail: post[at]kullen.de
www.Kullen.de
KULLEN GmbH & Co. KG Am Heilbrunnen 83 D- 72766 Reutlingen
Tel.: +49 (0)7121/142-0 Fax: +49 (0)7121/142-260 E-Mail: post[at]kullen.de
Tel.: +49 (0)7121/142-0 Fax: +49 (0)7121/142-260 E-Mail: post[at]kullen.de