Custom solutions

Strip brushes - Special types

For special applications, KULLEN offers custom-made special strip brushes. They are perfectly adapted to specific geometries and mounting requirements.

Your benefits at a glance:

  • Special profiles for tailored integration
  • Mounting by screwing, welding or gluing
  • Wide selection of materials and fill types
  • Perfect for sealing, guiding, and wiping tasks
  • Durable and robust – even under challenging conditions

Strip brushes – Special types

We refer to our 10 strip brush types with metal backing widths ranging from 1.8 mm to 13.5 mm as special types. These can be manufactured in countless variations according to your specifications. We offer the following selection criteria:

  • – All types of fill materials, such as natural bristles, animal hair, plant fibers, wire, and synthetic bristles
  • Profile material made of galvanized steel, stainless steel (1.4301, 1.4571), or brass strip
  • Various fill heights (free fill material length)
  • Delivery lengths ranging from a few centimeters to the maximum transportable length

The strip brush Type 60 is primarily mounted in two-part half rings for installation on cylindrical bodies with diameters of 80 mm, 100 mm, and 102 mm, and is thus used as a roller brush.

Special holders are available for mounting strip brushes Type 25 and Type 40.

Models

Strip brushes - Special types
Type Fill height BH min. – max. (mm) Total height GH min. – max. (mm) Bristle type synthetic bristles Ø min. – max. (mm) Bristle type wire Ø min. – max. (mm) DXF
5 3.9 - 17 6 - 20 0.06 - 0.15 DXF
7 4.0 - 17 7 - 20 0.08 - 0.15 DXF
8 4.7 - 22 8 - 25 0.08 - 0.15 0.06 - 0.10 DXF
10 4.7 - 35 9 - 40 0.10 - 0.30 0.06 - 0.15 DXF
10a 5.0 - 35 9 - 40 0.10 - 0.30 0.06 - 0.15 DXF
12 5.2 - 75 10 - 80 0.10 - 0.50 0.06 - 0.30 DXF
25 10.5 - 190 20 - 200 0.10 - 1.50 0.10 - 0.50 DXF
30 14.0 - 580 25 - 600 0.10 - 1.50 0.10 - 0.80 DXF
40 25.0 - 580 40 - 600 0.20 - 2.0 0.15 - 0.80 DXF
60 33.5 - 700 50 - 715 0.30 - 3.00 0.15 - 1.00 DXF

Fill material

The fill material we use for your brushes depends on your application, industry, and product. Do you have questions about fill materials? Feel free to contact us.

Brush construction
Type of fill material Fill material Properties
Synthetic fibres PP (Polypropylen) Polypropylene, acid-resistant, smooth or crimped, colors available on request. Diameter 0.10 – 1.00 mm.
Synthetic fibres PAP (special bristle for wet applications based on PP) Special bristle for wet applications based on polypropylene, offering longer service life due to acid resistance at high temperatures; available in smooth or crimped versions, colors on request, diameter 0.15 – 1.00 mm.
Synthetic fibres PBT (Polyester) Polyester, smooth or crimped, colors available on request, diameter 0.20 – 3.00 mm.
Synthetic fibres PA 6.6 (Polyamid) All polyamid qualities have strong recovery properties. PA 6.6 is the filament with the highest rigidity in dry application before PA 6.12 and PA 6. In case of wet use PA 6.12 ranks before PA 6.6 and PA 6 because of the lowest water absorption.
Synthetic fibres PA 6.12 (Polyamid) Polyamide, smooth or crimped, colors available on request, diameter 0.08 – 3.00 mm. All polyamide grades are characterized by excellent recovery properties. In wet applications, PA 6.12 offers the best stiffness due to its minimal water absorption.
Synthetic fibres KBL (PA-based, alkali- and temperature-resistant) Special bristle based on polyamide, highly resistant to alkalis even at high temperatures; available in smooth or crimped form, brown color, diameter 0.08 – 1.50 mm.
Synthetic fibres HCB (high-temperature and chemical-resistant) High-temperature resistant (up to max. 200 °C) and extremely chemical-resistant special bristle, smooth, colors available on request, diameter 0.20 – 0.60 mm.
Synthetic fibres PE (Polyethylen) Polyethylene, smooth, slotted or unslotted in X-profile, colors available on request, diameter 0.08 – 1.00 mm.
Synthetic fibres CON (electrically conductive special bristle) Electrically conductive special bristle (up to 5 × 10 kOhm/cm²) based on polyamide, smooth, black, temperature resistance up to 100 °C, Ø 0.13 mm. For large order volumes, the following bristle diameters are also available: 0.21 mm, 0.41 mm, 0.52 mm, and 0.64 mm.
Wires INOX (V2A wire, stainless and acid-resistant) Stainless and acid-resistant steel wire, smooth or crimped, material no. 1.4301 / 1.4310, diameter 0.08 – 1.00 mm.
Wires TRD (special wire, high-temperature resistant) Special wire, high-temperature resistant up to 1350 °C, crimped, diameter 0.30 – 0.50 mm.
Wires RFH (corrosion-resistant specialty wire) Corrosion-resistant specialty wire, resistant to process steam up to 650 °C, available in smooth or crimped form, diameter 0.30 – 0.50 mm.
Wires INOX (V4A wire, stainless and acid-resistant) Steel wire, stainless and acid-resistant, smooth or crimped, material no. 1.4401 / 1.4571, diameter 0.08 – 1.00 mm.
Wires STD (steel wire, natural hard) Steel wire, natural hard, crimped, diameter 0.06 – 0.80 mm.
Wires SUP (steel wire, hardened) Steel wire, hardened, smooth, diameter 0.30 – 1.20 mm.
Wires LTE (steel wire, brass-coated, single wire) Steel wire, brass-coated, single wire, springy, crimped, diameter 0.15 – 0.38 mm.
Wires SSD (steel wire) Natural hard, extra hard and tough, crimped, diameter 0.12 – 0.25 mm.
Wires ASD (steel wire, hardened, extra hard and tough) ASD (steel wire, hardened, extra hard and tough)
Wires LIT (steel wire, brass-coated, in cord construction) Steel wire, brass-coated, springy and tough, in cord construction, crimped, diameter 0.15 – 0.38 mm.
Wires AZD (steel wire, hardened, hard and tough) Steel wire, hardened, hard and tough, smooth, diameter 0.35 – 0.80 mm.
Wires FLA (flat wire, hardened) Flat wire, hardened, smooth, 1.10 × 0.25 to 3.30 × 0.75 mm, or upon request.
Wires MES (brass wire (CuZn)) Brass wire (CuZn), smooth or crimped, diameter 0.06 – 0.56 mm.
Wires NSI (nickel silver wire [CuNi]) Nickel silver wire (CuNi), crimped, diameter 0.06 – 0.25 mm.
Natural fibres Chinese hog bristles (CHS) Chinese hog bristles – medium-hard to hard, available in grey or black.
Natural fibres ROS (horsehair – soft to medium-hard) Horsehair – soft to medium-hard, black.
Natural fibres ROS-GU (horsehair – hard) Horsehair – hard, natural grey.
Natural fibres MAH (Mane hair) Mane hair – soft, natural grey or natural black.
Natural fibres ZIE (goat hair) Goat hair, exceptionally soft, suitable for sensitive surfaces. Classified as fine hair and processed by KULLEN exclusively in premium quality.
Plant fibre FIB (Mexico fibre – medium-hard) Mexico fibre – medium-hard
Plant fibre FIB-GU (Mexico fibre – medium-hard to hard) Mexico fibre – medium-hard to hard, grey
Plant fibre SIS (sisal cord) Sisal cord – cord diameter 2.8 to 5.0 mm
Infinite Possibilities

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