Strip Brushes – Cup Form

The wide range of combinations of brush materials, punching patterns, and densities makes this punched roller extremely versatile for a variety of applications across different industries.

  • Optimal flexibility in drilling patterns
  • Wide selection of fill materials
  • Most common diameters and sizes available from stock
  • Available complete with shaft, keyway, or plain bearing.

Strip Brushes – Cup Form

Even with strip brushes in cup form, we demonstrate the universal processing versatility of this brush type. For specialised tasks, we offer a dimensional range from 20 mm to 1000 mm in diameter, covering an unmatched spectrum of application possibilities. We provide the following selection criteria: all types of fill material such as natural bristles, animal hair, plant fibres, and synthetic filaments; mounting material made from galvanized steel, stainless steel (grades 1.4301, 1.4571), or brass strip. In addition to the round cup form, strip brushes can also be bent into any other desired shape.

The same production method can be applied to manufacture strip brushes in curved form, not only in semicircular shapes, but also in other arc segment configurations. The larger the dimensions, the easier it is to mount multi-part arc segments along the circumference.

Models

Strip brushes
Strip brushes Type D min. - max. (mm) Fill height BH min. – max. (mm) Total height GH min. – max. (mm) DXF
Cup form 7 20.0 - 250.0 4.0 - 17.0 7.0 - 20.0 DXF
Cup form 8 25.0 - 250.0 4.7 - 22.0 8.0 - 25.0 DXF
Cup form 10 30.0 - 300.0 4.7 - 35.0 9.0 - 40.0 DXF
Cup form 12 40.0 - 400.0 5.0 - 75.0 10.0 - 80.0 DXF
Cup form 25 100.0 - 800.0 10.5 - 190.0 20.0 - 200.0 DXF
Cup form 40 200.0 - 1000.0 25.0 - 580.0 40.0 - 600.0 DXF
Torsion form 7 20.0 - 250.0 4.0 - 17.0 7.0 - 20.0 DXF
Torsion form 8 25.0 - 250.0 4.7 - 22.0 8.0 - 25.0 DXF
Torsion form 10 30.0 - 300.0 4.7 - 35.0 9.0 - 40.0 DXF
Torsion form 12 40.0 - 400.0 5.0 - 75.0 10.0 - 80.0 DXF
Torsion form 25 100.0 - 800.0 10.5 - 190.0 20.0 - 200.0 DXF
Torsion form 40 200.0 - 1000.0 25.0 - 580.0 40.0 - 600.0 DXF

Fill material

The fill material we use for your brushes depends on your application, industry, and product. Do you have questions about fill materials? Feel free to contact us.

Brush construction
Type of fill material Fill material Properties
Synthetic fibres Synthetic fibres Polypropylene, acid-resistant, smooth or crimped, colors available on request. Diameter 0.10 – 1.00 mm.
Synthetic fibres PAP (special bristle for wet applications based on PP) Special bristle for wet applications based on polypropylene, offering longer service life due to acid resistance at high temperatures; available in smooth or crimped versions, colors on request, diameter 0.15 – 1.00 mm.
Synthetic fibres PBT (Polyester) Polyester, smooth or crimped, colors available on request, diameter 0.20 – 3.00 mm.
Synthetic fibres PA 6.6 (Polyamid) All polyamid qualities have strong recovery properties. PA 6.6 is the filament with the highest rigidity in dry application before PA 6.12 and PA 6. In case of wet use PA 6.12 ranks before PA 6.6 and PA 6 because of the lowest water absorption.
Synthetic fibres PA 6.12 (Polyamid) Polyamide, smooth or crimped, colors available on request, diameter 0.08 – 3.00 mm. All polyamide grades are characterized by excellent recovery properties. In wet applications, PA 6.12 offers the best stiffness due to its minimal water absorption.
Synthetic fibres KBL (PA-based, alkali- and temperature-resistant) Special bristle based on polyamide, highly resistant to alkalis even at elevated temperatures; available in smooth or crimped form, brown in colour, with diameters ranging from 0.08 to 1.50 mm.
Synthetic fibres HCB (high-temperature and chemical-resistant) High-temperature resistant (up to max. 200 °C) and extremely chemical-resistant special bristle, smooth, colors available on request, diameter 0.20 – 0.60 mm.
Synthetic fibres PE (Polyethylen) Polyethylene, smooth, slotted or unslotted in X-profile, colors available on request, diameter 0.08 – 1.00 mm.
Synthetic fibres CON (electrically conductive special bristle) Electrically conductive special bristle (up to 5 × 10 kOhm/cm²) based on polyamide, smooth, black, temperature resistance up to 100 °C, Ø 0.13 mm. For large order volumes, the following bristle diameters are also available: 0.21 mm, 0.41 mm, 0.52 mm, and 0.64 mm.
Natural fibres Chinese hog bristles (CHS) Chinese hog bristles, medium-hard to hard, grey or black in colour.
Natural fibres ROS (horsehair – soft to medium-hard) Horsehair, soft to medium-hard, black in colour.
Natural fibres ROS-GU (horsehair – hard) Horsehair, hard, natural grey in colour.
Natural fibres MAH (Mane hair) Horse hair, soft, natural grey/natural black
Natural fibres ZIE (goat hair) Goat hair, exceptionally soft, suitable for sensitive surfaces. Classified as fine hair and processed by KULLEN exclusively in premium quality.
Plant fibre FIB (Mexico fibre – medium-hard) Mexico fibre, medium-hard.
Plant fibre FIB-GU (Mexico fibre – medium-hard to hard) Mexico fibre, medium-hard to hard, grey in colour.
Plant fibre SIS (sisal cord) Sisal cord – cord diameter 2.8 to 5.0 mm
Infinite Possibilities

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