Brushing Solution for Transporting

Due to their versatility lath brushes are indespensable in particular industries today.

Many of our customers go for our standardised plastic cores for our lath brushes types 36 and 48, which offer advantages regarding the price and the availability.

The plastic cores are available in PVC, PP and PE.

Should you have not been able to find the suitable lath brush for your application although our standard range is most versatile, we trust that our special types might come up perfectly to your requirement.

They also offer best quality to meet your most particular wishes. You can choose for instance between frame shape, angled or arched shape; special fixing devices such as round drill holes or slots; threaded, grooved or clamped holding devices.

We can produce flat-belt brushes in any length requested, open ended or endless. They are mainly equipped with natural hairs or bristles, plant fibres or synthetic bristles.

Depending on the fill material a brush surface from very soft to very hard can be obtained.

For this brush type we use standardised vee-belt profiles, made of polyester elastomers and immune to moisture, oil and grease as well as resistant to numerous chemicals. Therefore an application is possible in a temperature range from -15°C to +80°C.

Mainly natural hairs and bristles, plant fibres and synthetic bristles (PA, PP, etc.) are used, so  all kinds of brush surface - from very soft to very hard - can be obtained according to the material quality chosen.

Toothed belt brushes from KULLEN are a version of common belt brushes and therefore are appropriate for the same application purposes. However, they offer one advantage in the feeding technique which the others do not: they can be set to a measurable cycle time.

We only use standard toothed belts made of polyurethane with especially welded studs for fixing the fill material. The toothed belts are resistant against humidity, oils, greases and most chemicals. They can be used at temperatures between -15°C up to 80°C.

Circular brushes are defined as brushes with a body length of up to 100 mm. The comprehensive range of dimensions, core materials, fill materials and fill configurations demonstrate the versability of Kullen-Koti again and again.

The max. circumferential speed for this brush type is 15  m/sec.

Roller brushes Type 421 without a sub-body are defined as having a body length longer than 100 mm (for brushes shorter than 100 mm, see "Circular brushes"). The comprehensive range of dimensions, core materials, fill materials and fill configurations demonstrate the versability of Kullen-Koti again and again.

The max. circumferential speed for this brush type is 15 m/sec.

Roller brushes Type 422 with sub-bodies e. g. tubular cores with journals are defined as having a body length longer than 100 mm (for brushes shorter than 100 mm, see "Circular brushes").The brush cores are mounted on steel or aluminium shafts for strenth and rigidity.

The comprehensive range of dimensions, core materials, fill materials and fill configurations demonstrates the versability of Kullen-Koti again and again. We would be pleased to supply you on request with details of special body designs, fill configurations as well as types with journals.

The brush cores are made of special reinforced polypropylene making them light, resistant to acids and alkalis and suitable for use in the food industry. The range of dimensions is extensive. All in all we offer seven standard core diameters with three fill density variations each: low, medium, and high - making a total of twenty-one standard cores to choose from.

All possible fill materials can be used.
To assemble a complete roller brush is remarkably quick an easy as it does not involve any complicated mechanical connections, simply slide the brush segments on to the brush shaft and secure them in position with two locking collars.

The ST-system above all is suitable for roller brushes fitted to a shaft or tubular core with journals made of steel or stainless steel (1.4301; 1.4541).

The available core systems are: shaft WK1, tubular core WK2 resp. WK4.All available fill material qualities can be used.The maximum peripheral speed for this brush type is 15m/sec.

Back in 1931 the history of an inimitable brush began: Kullen-Koti was already the patentee for this spiral brush with a double-sheet backing tape.

Since then we have been developing this brush type and have manufactured the most variations. But one thing always remained the same: the double-sheet backing tape. Because of our experience, this system is the most effective and safe method.

The DBS-Spiral roller brushes types 220 & 221 are extremely flexible in their dimension and depending on the required performance these endless spiral brush coils are mounted on core systems made of mild steel, stainless steel or non-ferrous metal.

Compared with other brush designs we can reach the highest possible fill density with these types and they can be applied with a maximum speed of 55 m/sec without any problems.

Our roller brush coil designed as welded package system will also pack the tiger in your tank! Why is it reasonable and advantageous to purchase a welded package system type 231?

Each face width of a roller brush needed can be divided in a corresponding number of single, compact segments, called packages. What we produce are light and easy-to-handle packages with a constant, high density which facilitates and accelerates the equipping of a brush core or shaft carried out by yourself. The welded package system is not only easy to mount but it also makes you independent of any transportation of the core to the supplier for refilling, packing, delivery times etc. and helps you out of emergency situations.

A further variation of the "Throw-Away" system is type 230. It consists of continuously wound DBS-spiral brushes fitted to a thin walled steel, stainless steel or non-ferrous metal tubular shaft.

According to your requirements the tube could consist of steel, stainless steel or non-ferrous metal. The face width corresponds to the required total brush length (BLG). The complete "Throw-Away" brushes can be simply assembled onto the customer's existing shaft. This method avoids the costly return of the complete shafts when the brushes have to be replaced.

The STS-spiral roller brush range contains all measurements from small to extra large and this unbeatable selection of diameters makes this brush a totally reliable tool for light brushing tasks.

Due to the high fill density and precisely ground surface it achieves outstanding results. A flawless radial true runing is a requirement in most cases to achieve the desired brush effect.

The Kullen-Koti roller brush type 350 is one of our "highlights" as it consists of a lightweight aluminium core with horizontal grooves where strip brushes are fitted in.

Two standardized aluminium cores are available:For our brush type 350/54 with 20 horizontal grooves,which means the brush consists of max. 20 strip brushes around the circumference.For our brush type 350/85 with 36 horizontal grooves, which means the brush consists of max. 36 strip brushes around the circumference.

Strip roller brushes 302 are indeed unique and easy-to-handle: you only purchase the roller brush core once and easily refill it by yourself with the corresponding strip brushes after wear. And besides, it is a very economical brush system. The roller cores consist of mild steel or stainless steel (1.4301; 1.4541; 1.4571).

The rugged construction allows problem-free operation also in adverse conditions. Roller brushes type 302 are mounted in axial direction around the circumference. The brush cores can be supplied either with journals or with arbor hole for mounting on the existing primary shaft.