Disc Brushes moulded
Kullen-Koti has a large range of moulded brush discs. These are used for various applications, namely, de-burring. For this, brush discs with nylon abrasive filling or wire are mainly used. The abrasive filling removes burrs that occur during production processes. Moulded disc brushes are characterised by their filling density. This can´t be achieved with other brushes. Furthermore the moulded disc brush has an extra flat filling. That leads to perfect deburring results and has a longer service life than conventional brushes. They need to be replaced much less frequently.
The brush discs are available in diverse dimensions and materials. They can be provided with a bore with or without a keyway. There are other connecting possibilities, such as nuts and cams.
Besides abrasive filling and wire, all available filling materials can be used.
Besides abrasive filling and wire, all available filling materials can be used.
Fill material:
Fill configuration:
Natural hair:
- CHS (Chinese hog bristles)
- ROS (Horse hair, soft or medium)
- ROS-GU (Horse hair, hard)
- MAH (Mane hair)
- ZIE (Goat hair)
Plant fibres:
backSynthetic bristles:
- PP (Polypropylen)
- PAP (Special filament polypropylene based on PP)
- PBT (Polyester)
- PA 6.6 (Polyamide)
- PA 6.12 (Polyamide)
- KBL (Special bristle based on, very good alkaline and temperature resistance)
- HCB (Extremely heat and chemical resistant)
- PE (Polyethylene)
- CON (Electrically conductive, special filament)
- PA 6 (Polyamide)
Wires:
- BES (Bessemer steel wire)
- PHB (Phosphor-bronze-wire (CuSn])
- MES (Brass-wire [CuZn])
- NSI (Nickel-silver-wire [CuNi])
- STD [Steel wire, natural hard]
- SUP (steel wire, tempered, straight)
- INOX (V2A stainless steel wire, acid resistant, crimped or straight)
- INOX (V4A stainless steel wire, acid resistant, crimped or straight)
- RFH (Special wire, corrosion-proof)
- TRD (Special wire, highly heat resistant)
- SSD (Steel wire)
- ASD (steel wire, tempered, extra hard and particularly tough)
- LIT (Brass-coated steel wire in cord construction)
- LTE (Brass-coated steel wire, single wire)
- AZD (Steel wire, tempered, hard and tough)
- FLA (Flat wire, tempered)
ANDERLON abrasive filaments:
- ANS PA6 (Polyamide; embedded abrasive grit)
- ANS PA6.12 (Polyamide; embedded abrasive grit)
- ANS KBL (Anderlon, lye-steadily)
- ANS-R (Round filament with embedded silicon carbide)
- ANS-F (Anderlon-Flat bristle)
- ANA (Anderlon round filament with aluminium oxide)
- AND (Anderlon with diamond grit)
Natural hair - ZIE (Goat hair):
Goat hair, extremely soft, is known as a so-called ”fine hair“. KULLEN principally uses only firstclass quality.back
Synthetic bristles - PP (Polypropylen):
Polypropylene, acid resistant, straight or crimped, colours on request, dia. 0.10 mm to 1.00 mm.back
Synthetic bristles - PAP (Special filament polypropylene based on PP):
Special filament polypropylene based which gives longer live throughacid resistance at high temperatures,straight or crimped, colours on
request, dia. 0.15 mm to 1.00 mm.
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Synthetic bristles - PBT (Polyester):
Polyester, straight or crimped, colours on request, dia. 0.20 mm to 3.00 mm.back
Synthetic bristles - PA 6.6 (Polyamide):
All polyamid qualities have strong recovery properties. PA 6.6 is the filament with the highest rigidity in dry application before PA 6.12 and PA 6. In case of wet use PA 6.12 ranks before PA 6.6 and PA 6 because of the lowest water absorption.back
Synthetic bristles - PA 6.12 (Polyamide):
Polyamide, straight or crimped, colours on request. Diameter 0,08 - 3,00 mm. All polyamid qualities have strong recovery properties. In case of wet use PA 6.12ranks before PA 6.6 and PA 6 because of the lowest water absorption.
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Synthetic bristles - KBL (Special bristle based on, very good alkaline and temperature resistance):
Special bristle based on polyamide, very good alkaline resistance also at high temperatures, straight or crimped, colours on request, dia. 0.08 mm to 1.50 mm.back
Synthetic bristles - HCB (Extremely heat and chemical resistant):
Extremely heat resistant (up to max. 200 °C) and chemical resistant special straight filament, colours on request, dia. 0.20 mm to 0.60 mm.back
Synthetic bristles - PE (Polyethylene):
Polyethylene, straight or in x-cross-section, either flagged or normal, colours on request, dia. 0.80 mm to 1.00 mm.back
Synthetic bristles - CON (Electrically conductive, special filament):
electrically conductive, special filament (up to 5 x10 kOhm/cm2) based on polyamide, straight, black,temperature resistant up to 100 °C, dia. 0.13 mm and 0,25 mm. For large quantities the following bristle-dia. are available to special order: 0.21 mm, 0.41 mm, 0.52 mm and 0.64 mm.back
Wires - PHB (Phosphor-bronze-wire (CuSn]):
Phosphor-bronze-wire (CuSn), straight or crimped, dia. 0.05 mm to 0.50 mm.back
Wires - MES (Brass-wire [CuZn]):
Brass wire (CuZn), straight or crimped, dia. 0.06 mm to 0.56 mm.back
Wires - NSI (Nickel-silver-wire [CuNi]):
Nickel-silver-wire (CuNi), crimped, dia 0.06 mm to 0.25 mm.back
Wires - STD [Steel wire, natural hard]:
Steel wire, natural hard, crimped, dia. 0.06 mm to 0.80 mm.back
Wires - SUP (steel wire, tempered, straight):
steel wire, tempered, straight, dia. 0.30 mm to 1.20 mm.back
Wires - INOX (V2A stainless steel wire, acid resistant, crimped or straight):
Stainless steel wire, acid resistant, crimped or straight, material no. 1.4301/1.4310 or 1.4401/1.4571, dia. 0.08 mm to 1.00 mm.back
Wires - INOX (V4A stainless steel wire, acid resistant, crimped or straight):
Stainless steel wire, acid resistant, crimped or straight, material no. 1.4301/1.4310 or 1.4401/1.4571, dia. 0.08 mm to 1.00 mm.back
Wires - RFH (Special wire, corrosion-proof):
Special wire, corrosion-proof, resistant against process steam up to 650 °C, straight or crimped, dia. 0.30 mm to 0.50 mm.back
Wires - TRD (Special wire, highly heat resistant):
Special wire, highly heat resistant up to 1350 °C, crimped, dia. 0.30 mm to 0.50 mm.back
Wires - SSD (Steel wire):
Steel wire, natural hard, extra hard, crimped, dia. 0.12 mm to 0,25 mm.back
Wires - ASD (steel wire, tempered, extra hard and particularly tough):
Steel wire, tempered, extra hard and particularly tough, crimped, dia. 0.20 mm to 0.50 mm.back
Wires - LIT (Brass-coated steel wire in cord construction):
Brass-coated steel wire in cord construction, springy and tough, crimped, dia. 0.15 mm to 0.38 mmback
Wires - LTE (Brass-coated steel wire, single wire):
Brass-coated steel wire, single wire, springy, crimped, dia. 0.15 mm nto 0.38 mmback
Wires - AZD (Steel wire, tempered, hard and tough):
Steel wire, tempered, hard and tough, straight, dia. 0.25 mm to 0.80 mm.back
Wires - FLA (Flat wire, tempered):
Flat wire, tempered, straight, 1.10 mm x 0.25 mm to 3.30 mm x 0.75 mm (or on request)back
ANDERLON abrasive filaments - ANS PA6 (Polyamide; embedded abrasive grit):
Polyamide; embedded abrasive gritback
ANDERLON abrasive filaments - ANS PA6.12 (Polyamide; embedded abrasive grit):
PA 6.12 besitzt die beste Abriebfestigkeit und behält im Naßbetrieb durch geringe Wasseraufnahme seine gute Steifigkeitback
ANDERLON abrasive filaments - ANS KBL (Anderlon, lye-steadily):
Special bristle based on polyamide, very good alkaline resistance also at high temperatures, straight or crimped, colours on request, dia. 0.08 mm to 1.50 mm.back
ANDERLON abrasive filaments - ANS-R (Round filament with embedded silicon carbide):
TableGrit-size | Bristle-Ø |
K 1000 | 0.25 mm |
K 800 | 0.25 mm |
K 600 | 0.25 mm |
K 600 | 0.30 mm |
K 600 | 0.45 mm |
K 500 | 0.25 mm |
K 500 | 0.45 mm |
K 320 | 0.55 mm |
K 240 | 0.75 mm |
K 180 | 0.90 mm |
K 120 | 0.55 mm |
K 120 | 1.00 mm |
K 80 | 1.00 mm |
K 80 | 1.27 mm |
K 60 | 1.15 mm |
K 60 | 1.50 mm |
K 46 | 1.60 mm |
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ANDERLON abrasive filaments - ANS-F (Anderlon-Flat bristle):
A flat bristle (1.20 x 2.50 mm) and (1.14 x 2.28 mm) für that gives longer life and shorter processing time, is very stiff and contains a high percentage of abrasive grit.These flat bristles are normally used with coarse grain, eg grit 80.
We recommend to have a word with our specialists to ensure you receive the best material for your application.
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ANDERLON abrasive filaments - ANA (Anderlon round filament with aluminium oxide):
TableGrit-size | Bristle-Ø |
K 1000 | 0.25 mm |
K 800 | 0.25 mm |
K 600 | 0.25 mm |
K 600 | 0.30 mm |
K 600 | 0.45 mm |
K 500 | 0.25 mm |
K 500 | 0.45 mm |
K 320 | 0.55 mm |
K 240 | 0.75 mm |
K 180 | 0.90 mm |
K 120 | 0.55 mm |
K 120 | 1.00 mm |
K 80 | 1.00 mm |
K 80 | 1.27 mm |
K 60 | 1.15 mm |
K 60 | 1.50 mm |
K 46 | 1.60 mm |
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ANDERLON abrasive filaments - AND (Anderlon with diamond grit):
Diamond grain is aggressive towards almost everything! Due to this diamond grain the AND filament has maximum aggression and a considerable lifetime. Therefore this ANDERLON quality is especially used for the treatment of hard alloy tools.back
Ostrich feathers - fine ostrich feathers:
Ostrich feathers as fill material are used wherever quality has first priority and highly sensitive areas must be prepared i.e. all kinds of particles must be removed. For instance where dust needs to be removed, car body surfaces before varnishing, ostrich-feather brushes can be applied as the feathers are electrostatically charged by intrinsic and thus have the ability to suck up the dust. Ostrich-feathers are both, very robust and especially fine as well as extremely soft which means you can obtain a considerable longevity even if you use these brushes in the roughest conditions. Of course we only manufacture brushes with first-class quality i.e. fully grown,soft and fluffy feathers.Thus should you be in need of a perfect solution for a special problem do not hesitate to put your head together with our experts.
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Synthetic bristles - PA 6 (Polyamide):
All polyamid qualities have strong recovery properties. PA 6 is the cheap alternative for many applications.back
Compressed surface - EA1 (high compressed fill):
High compressed fill for even treatment of surfaces.back
Compressed surface - EA2 (medium compressed fill):
Medium compressed fill for even treatment of surfaces.back
Work tools industry
- keying
- descaling
- removing of blasting abrasives
- deburring of boreholes
- deburring of surfaces
- deburring of edges
- derusting
- creating of bare surfaces
- finishing of surfaces
- polishing
- conditioning of weld seams
- remove paint
Automotive industry
- deburring of surfaces
- washing
Building material industry
- cleaning of forms
Wood-working industry
- grinding
Machine industry
- deburring of surfaces
- deburring of edges
- washing
Metal working industry
- deburring of surfaces
- deburring of edges
Industry generally
- deburring of surfaces
- deburring of edges
Energy industry
- removing of dirt
- cleaning
- deburring of surfaces