ST-System Roller Brushes fitted to a shaft
The ST-system above all is suitable for roller brushes fitted to a shaft or tubular core with journals made of steel or stainless steel (1.4301; 1.4541). All available fill material qualities and fill configurations can be used.The available core systems are: shaft WK1, tubular core WK2 resp. WK4.The maximum peripheral speed for this brush type is 15 m/sec.
Fill Densities
high fill density EA1, medium fill density EA2, low fill density EA3.
Fill Configurations
Compressed face EA1 - EA3, spiral EB and strips ED1.
high fill density EA1, medium fill density EA2, low fill density EA3.
Fill Configurations
Compressed face EA1 - EA3, spiral EB and strips ED1.
ST-System-Roller brush with sub-body
| Type | KD (mm) | d1 (mm) | D min. (mm) | D max. (mm) | Rows | KLG max. (mm) | ||
|---|---|---|---|---|---|---|---|---|
| ST 2032 6 | 32 | 20 | 40 | 160 | 12 | 900 | DXF | enquiry |
| ST 2032 8 | 32 | 20 | 40 | 160 | 16 | 900 | DXF | enquiry |
| ST 203210 | 32 | 20 | 40 | 160 | 20 | 900 | DXF | enquiry |
| ST 2546 8 | 46 | 25 | 54 | 175 | 16 | 1200 | DXF | enquiry |
| ST 254612 | 46 | 25 | 54 | 175 | 24 | 1200 | DXF | enquiry |
| ST 254616 | 46 | 25 | 54 | 175 | 32 | 1200 | DXF | enquiry |
| ST 355810 | 58 | 35 | 66 | 275 | 20 | 1800 | DXF | enquiry |
| ST 355815 | 58 | 35 | 66 | 275 | 30 | 1800 | DXF | enquiry |
| ST 355818 | 58 | 35 | 66 | 275 | 36 | 1800 | DXF | enquiry |
| ST 406612 | 66 | 40 | 74 | 290 | 24 | 2000 | DXF | enquiry |
| ST 406617 | 66 | 40 | 74 | 290 | 34 | 2000 | DXF | enquiry |
| ST 406620 | 66 | 40 | 74 | 290 | 40 | 2000 | DXF | enquiry |
| ST 608612 | 86 | 60 | 94 | 305 | 24 | 2500 | DXF | enquiry |
| ST 608620 | 86 | 60 | 94 | 305 | 40 | 2500 | DXF | enquiry |
| ST 608630 | 86 | 60 | 94 | 305 | 60 | 2500 | DXF | enquiry |
| ST 7510214 | 102 | 75 | 110 | 320 | 28 | 3000* | DXF | enquiry |
| ST 7510218 | 102 | 75 | 110 | 320 | 36 | 3000* | DXF | enquiry |
| ST 7510222 | 102 | 75 | 110 | 320 | 44 | 3000* | DXF | enquiry |
| ST 10012718 | 127 | 100 | 135 | 345 | 36 | 3500* | DXF | enquiry |
| ST 10012724 | 127 | 100 | 135 | 345 | 48 | 3500* | DXF | enquiry |
| ST 10012728 | 127 | 100 | 135 | 345 | 48 | 3500* | DXF | enquiry |
Fill material:
Core systems:
Fill configuration:
ANDERLON abrasive filaments:
- ANA (Anderlon round filament with aluminium oxide)
- AND (Anderlon with diamond grit)
- ANS-R (Round filament with embedded silicon carbide)
- ANS-F (Anderlon-Flat bristle)
- ANS KBL (Anderlon, lye-steadily)
- ANS PA6 (Polyamide; embedded abrasive grit)
- ANS PA6.12 (Polyamide; embedded abrasive grit)
Wires:
- ASD (steel wire, tempered, extra hard and particularly tough)
- AZD (Steel wire, tempered, hard and tough)
- BES (Bessemer steel wire)
- FLA (Flat wire, tempered)
- INOX (V2A stainless steel wire, acid resistant, crimped or straight)
- INOX (V4A stainless steel wire, acid resistant, crimped or straight)
- LIT (Brass-coated steel wire in cord construction)
- LTE (Brass-coated steel wire, single wire)
- MES (Brass-wire [CuZn])
- NSI (Nickel-silver-wire [CuNi])
- PHB (Phosphor-bronze-wire (CuSn])
- RFH (Special wire, corrosion-proof)
- SSD (Steel wire)
- STD [Steel wire, natural hard]
- SUP (steel wire, tempered, straight)
- TRD (Special wire, highly heat resistant)
Natural hair:
- CHS (Chinese hog bristles)
- MAH (Mane hair)
- ROS (Horse hair, soft or medium)
- ROS-GU (Horse hair, hard)
- ZIE (Goat hair)
Synthetic bristles:
- CON (Electrically conductive, special filament)
- HCB (Extremely heat and chemical resistant)
- KBL (Special bristle based on, very good alkaline and temperature resistance)
- PA 6.12 (Polyamide)
- PA 6.6 (Polyamide)
- PAP (Special filament polypropylene based on PP)
- PBT (Polyester)
- PE (Polyethylene)
- PP (Polypropylen)
Plant fibres:
backANDERLON abrasive filaments - ANA (Anderlon round filament with aluminium oxide):
Table| Grit-size | Bristle-Ø |
| K 1000 | 0.25 mm |
| K 800 | 0.25 mm |
| K 600 | 0.25 mm |
| K 600 | 0.30 mm |
| K 600 | 0.45 mm |
| K 500 | 0.25 mm |
| K 500 | 0.45 mm |
| K 320 | 0.55 mm |
| K 240 | 0.75 mm |
| K 180 | 0.90 mm |
| K 120 | 0.55 mm |
| K 120 | 1.00 mm |
| K 80 | 1.00 mm |
| K 80 | 1.27 mm |
| K 60 | 1.15 mm |
| K 60 | 1.50 mm |
| K 46 | 1.60 mm |
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ANDERLON abrasive filaments - AND (Anderlon with diamond grit):
Diamond grain is aggressive towards almost everything! Due to this diamond grain the AND filament has maximum aggression and a considerable lifetime. Therefore this ANDERLON quality is especially used for the treatment of hard alloy tools.back
ANDERLON abrasive filaments - ANS-R (Round filament with embedded silicon carbide):
Table| Grit-size | Bristle-Ø |
| K 1000 | 0.25 mm |
| K 800 | 0.25 mm |
| K 600 | 0.25 mm |
| K 600 | 0.30 mm |
| K 600 | 0.45 mm |
| K 500 | 0.25 mm |
| K 500 | 0.45 mm |
| K 320 | 0.55 mm |
| K 240 | 0.75 mm |
| K 180 | 0.90 mm |
| K 120 | 0.55 mm |
| K 120 | 1.00 mm |
| K 80 | 1.00 mm |
| K 80 | 1.27 mm |
| K 60 | 1.15 mm |
| K 60 | 1.50 mm |
| K 46 | 1.60 mm |
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ANDERLON abrasive filaments - ANS-F (Anderlon-Flat bristle):
A flat bristle (1.20 x 2.50 mm) and (1.14 x 2.28 mm) für that gives longer life and shorter processing time, is very stiff and contains a high percentage of abrasive grit.These flat bristles are normally used with coarse grain, eg grit 80.
We recommend to have a word with our specialists to ensure you receive the best material for your application.
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Wires - ASD (steel wire, tempered, extra hard and particularly tough):
Steel wire, tempered, extra hard and particularly tough, crimped, dia. 0.20 mm to 0.50 mm.
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Wires - AZD (Steel wire, tempered, hard and tough):
Steel wire, tempered, hard and tough, straight, dia. 0.25 mm to 0.80 mm.back
Synthetic bristles - CON (Electrically conductive, special filament):
electrically conductive, special filament (up to 5 x10 kOhm/cm2) based on polyamide, straight, black,temperature resistant up to 100 °C, dia. 0.13 mm and 0,25 mm. For large quantities the following bristle-dia. are available to special order: 0.21 mm, 0.41 mm, 0.52 mm and 0.64 mm.
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Wires - FLA (Flat wire, tempered):
Flat wire, tempered, straight, 1.10 mm x 0.25 mm to 3.30 mm x 0.75 mm (or on request)back
Synthetic bristles - HCB (Extremely heat and chemical resistant):
Extremely heat resistant (up to max. 200 °C) and chemical resistant special straight filament, colours on request, dia. 0.20 mm to 0.60 mm.back
Wires - INOX (V2A stainless steel wire, acid resistant, crimped or straight):
Stainless steel wire, acid resistant, crimped or straight, material no. 1.4301/1.4310 or 1.4401/1.4571, dia. 0.08 mm to 1.00 mm.back
Wires - INOX (V4A stainless steel wire, acid resistant, crimped or straight):
Stainless steel wire, acid resistant, crimped or straight, material no. 1.4301/1.4310 or 1.4401/1.4571, dia. 0.08 mm to 1.00 mm.back
Synthetic bristles - KBL (Special bristle based on, very good alkaline and temperature resistance):
Special bristle based on polyamide, very good alkaline resistance also at high temperatures, straight or crimped, colours on request, dia. 0.08 mm to 1.50 mm.back
ANDERLON abrasive filaments - ANS KBL (Anderlon, lye-steadily):
Special bristle based on polyamide, very good alkaline resistance also at high temperatures, straight or crimped, colours on request, dia. 0.08 mm to 1.50 mm.back
Wires - LIT (Brass-coated steel wire in cord construction):
Brass-coated steel wire in cord construction, springy and tough, crimped, dia. 0.15 mm to 0.38 mmback
Wires - LTE (Brass-coated steel wire, single wire):
Brass-coated steel wire, single wire, springy, crimped, dia. 0.15 mm nto 0.38 mmback
Wires - MES (Brass-wire [CuZn]):
Brass wire (CuZn), straight or crimped, dia. 0.06 mm to 0.56 mm.back
Wires - NSI (Nickel-silver-wire [CuNi]):
Nickel-silver-wire (CuNi), crimped, dia 0.06 mm to 0.25 mm.back
ANDERLON abrasive filaments - ANS PA6 (Polyamide; embedded abrasive grit):
Polyamide; embedded abrasive gritback
Synthetic bristles - PA 6.12 (Polyamide):
Polyamide, straight or crimped, colours on request. Diameter 0,08 - 3,00 mm. All polyamid qualities have strong recovery properties. In case of wet use PA 6.12ranks before PA 6.6 and PA 6 because of the lowest water absorption.
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ANDERLON abrasive filaments - ANS PA6.12 (Polyamide; embedded abrasive grit):
PA 6.12 besitzt die beste Abriebfestigkeit und behält im Naßbetrieb durch geringe Wasseraufnahme seine gute Steifigkeitback
Synthetic bristles - PA 6.6 (Polyamide):
All polyamid qualities have strong recovery properties. PA 6.6 is the filament with the highest rigidity in dry application before PA 6.12 and PA 6. In case of wet use PA 6.12 ranks before PA 6.6 and PA 6 because of the lowest water absorption.back
Synthetic bristles - PAP (Special filament polypropylene based on PP):
Special filament polypropylene based which gives longer live throughacid resistance at high temperatures,straight or crimped, colours on
request, dia. 0.15 mm to 1.00 mm.
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Synthetic bristles - PBT (Polyester):
Polyester, straight or crimped, colours on request, dia. 0.20 mm to 3.00 mm.back
Synthetic bristles - PE (Polyethylene):
Polyethylene, straight or in x-cross-section, either flagged or normal, colours on request, dia. 0.80 mm to 1.00 mm.back
Wires - PHB (Phosphor-bronze-wire (CuSn]):
Phosphor-bronze-wire (CuSn), straight or crimped, dia. 0.05 mm to 0.50 mm.back
Synthetic bristles - PP (Polypropylen):
Polypropylene, acid resistant, straight or crimped, colours on request, dia. 0.10 mm to 1.00 mm.back
Wires - RFH (Special wire, corrosion-proof):
Special wire, corrosion-proof, resistant against process steam up to 650 °C, straight or crimped, dia. 0.30 mm to 0.50 mm.back
Wires - SSD (Steel wire):
Steel wire, natural hard, extra hard, crimped, dia. 0.12 mm to 0,25 mm.back
Wires - STD [Steel wire, natural hard]:
Steel wire, natural hard, crimped, dia. 0.06 mm to 0.80 mm.back
Wires - SUP (steel wire, tempered, straight):
steel wire, tempered, straight, dia. 0.30 mm to 1.20 mm.back
Wires - TRD (Special wire, highly heat resistant):
Special wire, highly heat resistant up to 1350 °C, crimped, dia. 0.30 mm to 0.50 mm.back
Natural hair - ZIE (Goat hair):
Goat hair, extremely soft, is known as a so-called ”fine hair“. KULLEN principally uses only firstclass quality.
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Solid steel shaft - WK1
Solid steel shaft with/without keyPossible Body materials:
We manufacture the cores in steel, steel-plastic coated, non ferrous metal or stainless and acid resistant steel No. 1.4301, 1.4571 or 2.4879, adequate
for wet or dry operation or for high temperature.
Should you be in need of certified, electrodynamically balanced cores for a fixed rotation speed or other working conditions in your plant – we will do it to balancing standard G 2,5 (ISO 1940).
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Tubular core with axles - WK2
Tubular core with stub axles for drive and bearingPossible Body materials:
We manufacture the cores in steel, steel-plastic coated, non ferrous metal or stainless and acid resistant steel No. 1.4301, 1.4571 or 2.4879, adequate
for wet or dry operation or for high temperature.
Should you be in need of certified, electrodynamically balanced cores for a fixed rotation speed or other working conditions in your plant – we will do it to balancing standard G 2,5 (ISO 1940).
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Compressed surface - EA1 (high compressed fill):
High compressed fill for even treatment of surfaces.
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Compressed surface - EA2 (medium compressed fill):
Medium compressed fill for even treatment of surfaces.
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Spiral configuration - EB1 (spiral configuration, left-hand pitch):
left-hand pitch (e. g. for transportation of the material to be removed)
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Spiral configuration - EB3 (spiral configuration, chevron type):
Chevron type – left-hand and right-hand pitch starting at the centre
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Block fill - ED1 (linear fill configuration):
The advantage of configuration EB 1 to EB 3 and EC 2 to ED 1 is the fact that the brush surface will not be clogged with the material to be removed.
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Compressed surface
backAutomotive industry
- oiling
Building material industry
- oiling
- cleaning of forms
- cleaning of pressing boards
Wire industry
- descaling
Printing industry
- humidifying
- cleaning of offset printing foils and plates
Earth-moving equipment ind.
- stripping
Wood-working industry
- dust collecting, dedusting
- conveyor-belt cleaning
Beverage industry
- transporting
Ceramics industry
- plunger cleaning
Plastics processing
- pressing on
- dust collecting, dedusting
- counterpressure roll
Rubber processing (vulcanized)
- coating, bespreading
Machine industry
- superimposing of a liquid
- coating, bespreading
- cleaning
Food industry
- cleaning of baking trays
- powdering
- coating, bespreading
- waxing
- conveyor-belt cleaning
- glazing
- polishing
- cleaning
- peeling
- sorting
- transporting
- spreading
Textile industry
- cleaning of printing blankets
- spreading
- cleaning of cylinders
Packaging machines
- directing
- transporting
Metal working industry
- oiling
Conveying machinery of all ind.
- conveyor-belt cleaning
Agriculture
- sanding
- sprinkling
Energy industry
- removing of dirt
- cleaning
Printing industry
- pressing on
- cleaning
- cleaning of offset printing foils and plates
- cleaning of pressing boards
